The diameter range of FRP pipes winding machine HBYX can style and manufacture is: DN15mm-DN4000mm.
Make an illustration with the pipe winding device which can generate greatest diameter 2500mm:
QFW-2500VI FRP Pipe Generation Line
1. Introduction
FW-2500VI Laptop management Winding Equipment is adopted advanced wet continuous fiber winding approach, it is a new product created in China, and its purpose residence has been enhanced and designed for several moments. The device has extremely affordable composition, innovative style, and it operates simply, the interface between operator and equipment is reasonable.
two. The major parameters
two.one The complete electrical power: 85kw
2.2 The greatest diameter can be produced: DN200-2500mm
2.three The effective size of the pipe:12m
two.four The efficiency:1000kg/h
two.five The baking board’s temperature of curing station:one hundred and five-one hundred sixty degree centigrade
two.six The maxi velocity of conveying roving: 100m/min
two.seven The width of the roving sheet:200mm
2.eight The winding angle: 30°-90°
two.9 The maxi velocity of run: 90m/min
2.ten The maxi mould-unloading drive:83t
two.eleven The rated drawing pressure of the capstan:5t
two.12 The rated force of the hydraulic system:16MPa
Note: if adds the infrared ray baking boards, the complete electricity: 135KW
3. The main characteristics of the products
3.one The advanced configuration: We created the components and the software by ourselves and fully commited to have the excellent configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial control personal computer is created in Xihu (West Lake) Dis.a CZPT, ZheJiang , which assures the liability, security, and precision of the whilst device functioning. The menu is shown in Chinese and English, the interface between the operator and the device is realistic, it is straightforward to run and the doing work problem can be modified freely through the rotary knob on the panel board.
3.two It has been adopted the most recent version winding software developed by ourselves. And the roving arrangement is regular, enclosure is comprehensive, the place of the trolley is exact. The wound consequence should be normal rhombuses checked by a single piece of roving. The parameter these kinds of as the width of roving sheet, the winding size and the winding diameter are all not minimal in the software.
three.3 The features of the managing system incorporate hand manage, semi computerized, automatic, crisis brake, restrict change defense and stepless pace regulation. It should not affect the linearity when the function of stepless pace regulation has been started.
three.four The winding resin and introducing mortar supplementary resin are conveyed into the mixer by the regular quantity pump, right after the curing agent handed the stream meter, atomized by the force air, and then combined with the resin in the mixer. Be flowed out together from the mixer, and then be sprayed into the winding resin tank and the sprayer of incorporating mortar supplementary resin separately. This variety of standard quantity pump has some benefits, such as large adjustment selection of volume of stream, to work very easily and reduced stoppage in contrast with the other type of mixer.
three.five The motive energy of the winding trolley managing is positioned at a single conclude of the mattress human body, the motor drives the reducer and drag the trolley to go by the chains, and it is established the adjustment unit for the tightness of the chains at the stop of the physique. 3.six The managing electricity devices of the inner layer generating device and the winding device are positioned at one end of the bed body. The motor drives the planetary balance wheel reducer, and drags the trolley to run CZPT through the chains. The adjusting system of the chain loose or fast has been set at the tail finish of the bed body. Or the managing electrical power devices are positioned at one particular side of the trolley, the motor push the reducer and drag the trolley to operate by rack and gear wheel transmission program.
three.seven The trolley of the inner layer creating device matches the hydraulic lifting platform to satisfy the diverse diameter of the pipes.
3.eight The resin source method of the inner layer making device is exact same to the winding machine. The film clamper and the woven materials clamper are set on the trolley, and their tensile can be altered, they can make the film and the woven materials be wound on the mould steadily.
3.nine The curing station is adopted strength saving type infrared ray baking boards, they are positioned in the longitudinal direction parallel with the mould. They can make the pipe heated steadily in the course of the curing. If the indoor temperature is above 15ºC in wintertime, the baking board can be electricity-off to preserve strength and can drop the cost. The baking board can be divided into two groups, it can use only with 1 group when wind the limited pipe.
three.ten Apart from the mould-unloading machine, the other single models are all established machine stock heads and equipment tails, employed to assist and generate the mould.
three.eleven The fixing equipment is set drinking water-spraying unit, it can lower the air pollution of the dust in the air, to extend the existence of the grinder.
3.twelve The resistance heart in between the pipe and the mould is coincident with the forcing centre of the mould-unloading hydraulic container in the mould-unloading equipment, and they are mounted.Both of the mould supporting trolley and the pipe supporting trolley are adopted forklift composition for supporting the moulds with diverse diameter.
In the course of mould-unloading, the mould-unloading force is excellent at the beginning, the drive supplied by hydraulic container when the mould drawn from the pipe at some length, the mould-unloading pressure getting to be tiny, at this instant, the capstan engine has been set on to enhance the mould-unloading speed.
4. The components of FW-2600VI Computer manage Pipe Generation Line
4.one Internal liner producing machine, its quantity is one particular set
four.one.1 Primary shaft transmission method
4.1.2Transmission method of trolley and operating
four.one.3Bed human body (its duration is 18meters)
4.1.4CZPT controlling program
4.1.5The front and rear assistance frames for supporting the mould
four.1.6Resin source and showering program
four.1.7The hydraulic lifting platform
4.one.8Film and cellular materials clamper
four.one.9CZPT pumping station
4.two Pc manage winding machine, its quantity is 1 set
4.two.1 Principal shaft transmission technique
4.2.two Winding trolley and transmission program
four.two.3 Adding mortar trolley and transmission program
four.2.four Lifting and source mortar method
4.2.five Bed human body (its duration is 19 meters)
4.two.six Including mortar trolley and transmission technique
four.2.7 The front and rear help frames for supporting the mould
4.2.eight Computer managing program
4.two.9 The resin provide technique for winding and for complement in incorporating mortar
4.2.ten Film and mobile fabrics clamper
four.2.eleven Sliding unit
4.3 Curing stations, its amount is 4sets
four.3.1 Primary shaft transmission method
four.three.two The front and rear support frames for supporting the mould
four.three.3 CZPT apparatus controlling method
four.3.four Curing framework and infrared ray baking boards
four.4 Restoring machine, its amount is one particular set
4.four.one Major shaft transmission technique
4.four.two The front and rear support frames for supporting the mould
four.four.3 Socket end uniform device
4.4.four Spigot finish repairing system
4.four.five CZPT apparatus managing technique
4.four.six Dust taking away program
four.five Mould unloading machine, its quantity is one set
4.5.one Gantry
four.5.2 Unloading mould trolley
4.5.3 Supporting pipe trolley
4.5.4 Supporting mould trolley
4.five.5 Higher speed dragging mould technique
4.5.6 Unloading mould hydraulic method
4.5.seven Electrical power Managing box
4.5.eight Xihu (West Lake) Dis. monitor
four.5.nine Sliding gadget
four.5.ten Pulling cable bracket
four.6 Resin mix station, its amount is one particular set
4.six.1 Underground storage tank
four.6.two Mix tank
4.six.3 Resin conveying technique
four.six.4 CZPT contribution box
five. Key elements
5.1 PC CZPT personal computer: made in ZheJiang , china
5.2 The spindle transducer: created in Simons, Germany
five.three The servo motor and the driver of the trolley: manufactured in Panasonic, Japan
5.4 The photoelectric encoder: created in OMRON, Japan
5.5 Planet balance reducer: made in Xihu (West Lake) Dis.i Team, ZheJiang , China
5.6 The electrical components: created in Delixi Team, China
6. The enhanced complex provider
six.1 Provide the specialized components for making the tools (the instruction for working the gear, the electrical chart, the basis chart of the tools).
6.2 Supply the style regular and design and style software for the FRP pipes, and proceed the coaching for the pipe method design and style.
6.3 Supply the FRP substance companies and commence with the coaching for the winding engineering.
6.4 Supply the kinds for the laboratory test, and the tests for the equipment, and proceed the training for the testing technology.
